20D–40D nylon micro-ripstop
40–65 GSM
Light shell option
Product engineering · outer shell
A windbreaker begins with the shell brief
Weight, material, seam execution, and finish should be developed together. Define the intended use and measurable requirements before sampling.
Shell materials
Choose a fabric direction
These ranges are material development references. Confirm the actual fabric lot and finish in sampling.
Crinkle nylon Taslan
110–150 GSM
Textured shell option
50D–75D polyester taffeta
60–90 GSM
Lightweight polyester shell
Mechanical stretch polyester
90–120 GSM
Stretch shell option
2.5-layer bonded polyester or nylon with TPU
110–140 GSM
Layered construction to define in the specification
Technical handoff
Put the options into a testable brief
Avoid relying on a fabric name alone. Identify the material, construction, process, evidence, and acceptance criteria required for the garment.
Seam choice
401 chainstitch or double-lap seam as specified
Stitch density
10–12 SPI planning reference
Coating and seam tape
List as requested options and confirm the actual supplier capability and sample
Sublimation
Sublimation on a white polyester shell before cutting is an option; confirm material and artwork compatibility
Sample and production sequence
Agree the performance before bulk
Material
Confirm shell, lining if any, finish, weight, color, and lot references.
Pattern and sample
Approve fit, seam execution, closures, hood or cuff details, and agreed measurements.
Performance
Write the required test method and acceptance criteria into the brief. No hydrostatic-head target is specified here.
Bulk control
Tie production to the approved PP or golden sample, order-specific POM tolerances, and agreed inspections.
Windbreaker questions
What to confirm in development
What shell weight should I choose?
Illustrative shell weights are 40–70 GSM for lightweight micro-ripstop, 80–140 GSM as a standard range, and 110–160 GSM for an oversized direction. Confirm hand feel and construction in a sample.
Can I specify waterproof performance?
State the desired performance and test method in the brief, then confirm whether the proposed material and construction can meet it. No hydrostatic-head range or performance guarantee is provided here.
What construction details should be in the tech pack?
Specify shell composition and weight, seam type, stitch density, closures, pocket details, finishing, fit measurements, and any coating or seam-tape requirements.
Can the shell be sublimation printed?
Sublimation on a white polyester shell before cutting is a listed option. Confirm the exact shell, artwork, and process with the supplier during development.
How long does the order take?
Planning references are 10–15 days for sample production plus 3–5 days courier, and 15–20 days for bulk after formal PP sign-off. Confirm against materials, quantity, and supplier schedule.
Windbreaker development
Bring your shell specification
Share the target fabric, construction, use, quantity, and required performance evidence.
Discuss windbreaker production