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Interactive production planning

Apparel MOQ Calculator

Model how order volume changes total cost, average unit cost, and fabric allocation before you request a production quote.

Use your own planning assumptions for order volume, fabric consumption, materials, setup, labor, and logistics.

The output supports working-capital, margin, and fabric-allocation conversations; it does not replace supplier confirmation.

Live model

Enter your assumptions

All amounts use the same currency. Adjust the fields to compare smaller and larger production runs.

Estimated total

1800.00

Estimated unit

18.00

Fabric allowance

1.47

At 100 units, use a dap-oriented planning case. Replace the planning assumptions with supplier-confirmed freight, dye-lot, quality, and incoterm costs.

Decision logic

What changes as volume changes?

  1. 01

    Fixed setup amortization

    Pattern, print, embroidery, dye, and other fixed fees are spread across more units as Q increases.

  2. 02

    Dye-lot threshold

    If the order crosses a custom dye-lot threshold, confirm whether a surcharge or additional material commitment applies.

  3. 03

    Freight case

    Use a DAP-oriented assumption for orders under 300 units and an FOB-oriented assumption for larger orders, then replace both with the confirmed quote.

Working capital

Compare total cash requirement at different order volumes before committing inventory.

Margin planning

Use the estimated unit cost as an input to retail price and margin scenarios.

Fabric allocation

Translate per-unit consumption into a more realistic fabric commitment with waste included.

Boundaries

Use the result as a planning signal

Stock vs custom

Stock fabric can change the setup and dye-lot assumptions compared with custom fabric.

Customization

Complex construction, wash, print, embroidery, or trims may add variable and fixed costs.

Quality

The model assumes your quality, testing, and approval requirements have been separately defined.

Questions and answers

MOQ calculator FAQs

What does the calculator estimate?

It estimates total order cost, average unit cost, and fabric allowance from the values you enter. It is a planning model, not a final quotation.

What does fabric consumption include?

Enter the per-unit fabric consumption from your marker or product estimate. The calculator adds a 5% planning allowance for waste.

What is fixed setup cost?

Include pattern, print, embroidery, dye, development, or other fixed fees that do not multiply directly with each finished unit.

Does it calculate dye-lot surcharges?

The calculator flags the dye-lot threshold as a sourcing decision. Any surcharge must be confirmed with the mill or supplier.

How should I interpret DAP and FOB?

The planning logic treats orders below 300 units as a DAP-oriented freight case and larger orders as an FOB-oriented case; confirm the actual freight quote and incoterm before approval.

Next step

Turn your estimate into a production brief

Share the product, quantity, material assumptions, and destination with Fenalt for a source-checked quote.