Classic pajama set
Notched-collar jacket and wide-leg trouser; consider piping, smooth interior seams and an interfaced button placket.
Sleepwear · private label
Sleepwear & Pajama Manufacturing
A comfortable sleepwear program depends on the relationship between drape, seam finish, elastic, fit and care. Fenalt coordinates the product brief and sample review with production partners.
Knit lounge set
Drop-shoulder or raglan top with jogger or short; specify gusset, coverstitched hems and encased waistband.
Fluid sleepwear
Bias or straight-grain silhouettes with adjustable straps, lining and a seam finish selected for the fabric.
Material palette
Select for season and hand-feel
| Fabric option | Composition and weight | Use direction |
|---|---|---|
| Cotton jersey | 100% long-staple cotton · 140–180 GSM | Sleep tees, short sets and soft thermal layers |
| Viscose or modal blend | 95% viscose / 5% elastane · 170–220 GSM | Draped lounge sets and camisoles |
| Cotton flannel | 100% brushed cotton · 160–210 GSM | Winter sets and plaid loungewear |
| Silk or satin | Silk options · 70–95 GSM as an example | Slips, robes and premium pajama styles |
| Interlock thermal | Cotton or cotton/polyester · 200–260 GSM | Cold-weather sleepwear and waffle sets |
These are illustrative examples. Confirm actual fabric composition, finish and availability for the order.
Construction details
Keep the inside as considered as the outside
Seams
Use flat-felled or French seam profiles where selected for a smooth enclosed edge.
Piping
Define contrast, placement and alignment across lapels, cuffs and leg openings.
Stretch seams
Use 10–12 SPI as an example for knitted sleepwear; confirm stitch and thread with the selected fabric.
Waistband
Choose elastic, drawcord and multi-row securement to match the fit and care brief.
Decoration
Evaluate print, embroidery or monogram backing for hand-feel against skin.
Fit and quality review
Agree sample checks before bulk approval
Fabric hand
Review drape, softness, stretch and surface against the approved swatch.
Seam comfort
Check flat-felled or French seams, piping alignment and inside finish on the sample.
Elastic and closure
Assess waistband recovery, drawcord retention, buttons and placket reinforcement.
Care plan
Agree wash, dimensional stability, color and decoration checks that suit the selected material.
Frequently Asked Questions
What is the minimum order quantity for custom pajama manufacturing?
Our standard Minimum Order Quantity is 50 pieces per style. This allows private label brands to launch custom sleepwear collections, test new colorways, or offer limited-edition fabrications without high financial risk or excessive initial inventory commitments.
Can we provide our own custom tech pack and size chart?
Yes. Fenalt works directly with your custom tech packs, design CADs, and brand-specific measurement charts. If you do not have complete tech packs, our technical team can assist in translating physical garments or concept sketches into production-ready specifications.
Which fabric is best suited for high-end private label pajamas?
For structured, classic tailored pajama sets, high-thread-count woven long-staple cotton or washable Mulberry silk (19–22 Momme) offers an elevated structural finish. For fluid, stretchy loungewear, modal-elastane or bamboo viscose knits (180–220 GSM) deliver superior softness, breathability, and stretch recovery.
How does Fenalt manage fabric shrinkage and fit consistency?
All bulk fabrics undergo pre-production washing, stenter framing, and mechanical compacting processes before cutting. We measure fabric dimensional stability pre- and post-launder, applying precise pattern adjustments to compensate for residual shrinkage and guarantee that final garments strictly match approved spec sheets.
What is the turnaround time from tech pack to bulk delivery?
Sampling requires 10-15 days for production, plus 3-5 days for shipping via express courier. Once the golden pre-production sample is approved, bulk production requires 15-20 days from pre-production sample sign-off to export dispatch. Overall transit time varies based on chosen freight methods (Air Express vs. Sea Freight).
Sleepwear project
Build the brief around the wearer
Share style, material, size range, seams, trims, decoration and the care or fit checks needed for sample approval.
Discuss a sleepwear brief