Flatlock machinery
4-needle 6-thread flatlock machines create low-profile seams across high-density fleece.
Heavy-fleece production in China
Heavy fleece knitwear demands control over yarn, shrinkage, seam architecture, surface finishing, and decoration. China’s circular knitting, dyeing, and embellishment infrastructure supports that complexity when the production process is actively managed.
Fenalt coordinates yarn sourcing, custom fleece milling, cut-and-sew, specialty washing, quality inspection, and export packaging through one accountable production path.
Direct answer
Fenalt manages specialized Chinese facilities configured for high-GSM fleece, French terry, and heavyweight jersey. The scope includes pattern drafting, tech-pack auditing, domestic fabric milling, garment dyeing, screen printing, automated sewing, and export documentation.
Every run follows in-line checks and ANSI/ASQ Z1.4 Level II inspection with an AQL 2.5 threshold, providing verified inputs, transparent milestones, and controlled execution without an unmanaged factory search.
Decision support
The operating model changes who owns the technical interpretation, quality risk, and shipping handoff.
| Parameter | Unmanaged factory direct | Traditional broker | Fenalt managed sourcing |
|---|---|---|---|
| Operational role | Direct factory line booking | Intermediary buyer–factory liaison | Fully managed apparel production |
| MOQ | High mill limits, often 300–1,000-plus pieces | Varies by broker network | 50 pieces per style |
| Pattern and tech-pack support | Requires factory-ready specifications | Limited or passed to factory | CAD pattern drafting and technical audit |
| Quality standard | Variable self-inspection | Visual spot-check | ANSI/ASQ Z1.4 Level II with AQL 2.5 |
| Shrinkage and wash | Brand assumes testing risk | Relies on factory lab report | Pre-wash torque and dimensional validation |
| Delivery terms | Ex-factory or FOB | Varies | DAP courier or FOB bulk freight |
Factory profile
Zhejiang, Jiangsu, and Guangdong offer circular knitting, stenter framing, compacting, cutting, sewing, washing, and embellishment capacity close to the production floor.
4-needle 6-thread flatlock machines create low-profile seams across high-density fleece.
Twin-needle and three-needle coverstitch reinforces cuffs, pocket facings, and hem ribbing.
Automated placement keeps kangaroo pockets aligned across the approved size range.
Fabric ecosystem
China’s textile ecosystem supports both fast-turn stock fabric and custom mill development.
| Fabric | Weight | Composition | Use and performance |
|---|---|---|---|
| Standard fleece | 280–350 GSM | 80% cotton / 20% polyester | Accessible stock colours and brushed thermal hand-feel |
| Heavyweight fleece | 360–450 GSM | 100% combed compact cotton | Structured body, smooth face, and high-definition print surface |
| Ultra-heavy fleece | 460–550-plus GSM | 100% ring-spun cotton | Maximum body and premium heavyweight streetwear profile |
| French terry | 320–420 GSM | 100% unbrushed loop cotton | Breathable loopback interior and versatile layering |
Stock fabric
Black, navy, heather grey, and off-white ready goods can support sampling in approximately 3–5 days.
Custom dye-to-match
Lab-dip approval takes approximately 3–5 days, followed by custom knitting and dyeing in approximately 10–14 days.
Construction detail
A 400 GSM hoodie needs disciplined stitch density, reinforcement, and trim recovery to prevent seam bursting, hood sagging, and pocket distortion.
Three-panel hood with double-layer self-fabric lining and metal eyelets backed by internal fusible interfacing.
3/8-inch twill tape or clear TPU mobility tape, finished with twin-needle coverstitch to prevent elongation.
Bartacks at entry stress points and a 1/4-inch double-needle hem coverstitch protect the pocket from distortion.
2x2 heavyweight elastane-reinforced ribbing with a flatlock edge join retains recovery after laundering.
Surface and brand finish
China’s embellishment ecosystem supports both durable graphic execution and controlled garment-stage finishing.
High-density silicone, water-based soft-hand discharge, puff, metallic, and foil applications.
Flat, 3D foam puff, towel chenille, and felt appliqué with backing selected for fleece weight.
Acid, mineral, pigment, vintage enzyme stonewash, and silicone softening with approved shade bands.
Woven neck labels, printed interior size specifications, die-cut hangtags, and recycled polybagging with warning prints.
Order planning
The production model keeps development accessible while maintaining technical gates before bulk.
Managed workflow
Technical review, material approval, sampling, bulk execution, inspection, and freight remain connected from intake to dispatch.
Engineering reviews artwork, measurements, and fabric requirements to generate production-ready patterns.
Exact fleece weight, custom ribbing, and colour lab dips are sourced for approval.
Proto samples validate fit, seam structure, hand-feel, wash behaviour, and embellishment.
Floor space, cutting, stitching, washing, and embellishment are coordinated across vetted partner facilities.
Physical audits verify seams, dimensions, decoration, hardware placement, labels, and packaging.
Packing lists and export clearance are prepared for DAP courier or FOB bulk freight.
Quality assurance
The inspection framework protects measurements, wash behaviour, seam integrity, hardware, and final presentation.
POM measurements are checked against the tech pack with commercial tolerances across the full size range.
Post-wash torque and skewing are checked, with a target below 3% where specified, alongside ISO 105 colourfastness testing.
Drawcord eyelets, seam-burst resistance, zipper operation, bartack anchoring, and needle detection are checked.
Carton weight, polybag warning print, SKU barcoding, labels, and final packing are audited before dispatch.
Questions and answers
Fenalt’s standard MOQ is 50 pieces per style, allowing custom heavyweight fleece, wash effects, and technical fits without extreme factory-direct minimums.
Yes. Fenalt coordinates acid wash, pigment dyeing, stonewashing, enzyme softening, and vintage distressing, with physical wash swatches used to establish acceptable shade bands.
Yes. Sketches, mood boards, and physical references can be translated into CAD patterns, construction callouts, and POM charts.
Mill swatches are tested before bulk cutting, patterns are adjusted for measured shrinkage, and finished garments are checked against the approved POM chart.
Sampling takes 10–15 days plus 3–5 days for courier transit. Bulk production generally takes 15–20 days from PP sign-off to export dispatch.
Build your fleece line
Bring weight, yarn, wash, decoration, and packaging requirements into one managed China production route.